Industrial Polished Concrete

Industrial Polished Concrete

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Industrial Polished Concrete

Picking the right type of floor for your workplace is crucial to make sure it’s safe and works well for your employees. One good choice is industrial polished concrete floors. They’re tough, easy to take care of, and work well in places like factories where heavy things are made. Our concrete floor polishing options are great for all kinds of places.

The floors in industrial places need to withstand a lot of use and damage, especially from heavy machines like forklifts. While plain concrete might seem like a good option, it creates dust that can make a warehouse or industrial space look untidy. To have durable and cost-effective floors in industrial settings, they should be waterproof and able to resist chemicals. Otherwise, the facility will have to replace the floors every few years.

At GP Concrete Polishing, we offer top-notch flooring options designed specifically for industrial settings and manufacturing environments. Our options include polished concrete floors and industrial-grade epoxy floor coatings that are specially designed to last a lifetime.

GetPro offers a variety of industrial concrete flooring solutions. Feel free to give us a call to find out more information!

Picking the right type of floor for your workplace is crucial to make sure it’s safe and works well for your employees. One good choice is industrial polished concrete floors. They’re tough, easy to take care of, and work well in places like factories where heavy things are made. Our concrete floor polishing options are great for all kinds of places.

The floors in industrial places need to withstand a lot of use and damage, especially from heavy machines like forklifts. While plain concrete might seem like a good option, it creates dust that can make a warehouse or industrial space look untidy. To have durable and cost-effective floors in industrial settings, they should be waterproof and able to resist chemicals. Otherwise, the facility will have to replace the floors every few years.

garage Polished Concrete

At GP Concrete Polishing, we offer top-notch flooring options designed specifically for industrial settings and manufacturing environments. Our options include polished concrete floors and industrial-grade epoxy floor coatings that are specially designed to last a lifetime.

GetPro offers a variety of industrial concrete flooring solutions. Feel free to give us a call to find out more information!

Applications For Polished Concrete Flooring

Concrete floor solutions, while versatile for various purposes, are especially well-suited for industrial floors and large manufacturing spaces. They offer a way for these industries to have attractive floors without the need for expensive complete concrete replacement. In many cases, tasks like resurfacing, leveling, and applying epoxy coatings are sufficient. Polished concrete flooring projects, when compared to other flooring types, stand out as a cost-effective option for industrial settings.

  • Large manufacturing facilities
  • Automotive assembly plants
  • CNC machining industries
  • Food & beverage industries
  • Manufacturing facilities
  • Pharmaceutical
  • Laboratories
  • and more.

In a typical industrial setting, our crew can polish about 1,500 square feet of flooring per day. For larger areas, multiple crews may be used to speed up the installation process. When you look at the cost per square foot, polished concrete, and industrial-grade epoxy floor coatings are relatively low, and they also have minimal maintenance expenses. In fact, maintaining a polished concrete floor in an industrial setting is about half as expensive as maintaining vinyl composition tile (VCT), a common choice for similar environments. To get an estimate for installing polished concrete floors in your industrial space, reach out to us for a free quote.

Benefits Of Polished Concrete

Despite its simple name, polished concrete goes beyond just applying a surface polish or coating. Concrete polishing involves a 10-step process similar to granite polishing, according to concrete polishing contractors. In industrial settings, polished concrete is achieved by finely grinding down the concrete surface to create a glossy and smooth finish. This results in a denser and harder surface, making dry concrete polishing highly effective for untreated concrete slabs commonly found on industrial floors. Polished concrete offers enhanced resistance to various challenges, including 

  • Chemical spills
  • Tire marks
  • Heavy equipment markings
  • Airborne dust and exposure to corrosive chemicals
  • Impact damage from falling objects.

Reach out to us today to discuss the floor systems that suit your industry’s needs best and receive a fair quote for our concrete polishing services. We provide industrial concrete coating surfaces that are durable, ideal for spaces with heavy foot traffic or where heavy equipment might impact the flooring. Call us at (734) 328-1957 and get a free quote now.

Advantages Of Industrial Polished Concrete

Here are a few of the most popular advantages of having a polished concrete flooring for your industrial space.

Durability And Longevity

Polished concrete is highly durable and can withstand heavy foot traffic, machinery, and equipment. It is also resistant to spills, stains, and scratches, making it a low-maintenance option for industrial spaces.

Aesthetics

The high-gloss finish can give a modern and upscale look to any industrial space. The surface can be stained or dyed to achieve a variety of colors & patterns, adding to the design flexibility.

Cost-Effective

Polished concrete is an affordable flooring option, compared to other high-end options like marble, granite or terrazzo. It is also relatively easy to maintain, reducing long-term costs associated with cleaning and upkeep.

Eco-Friendly

Polished concrete is a sustainable flooring option as it utilizes existing concrete slabs and does not require the use of additional materials. Moreover, it helps in reducing carbon footprint by reducing energy consumption during manufacturing and transportation of the flooring.

Slip-Resistance

Industrial polished concrete can be sealed with a special non-slip coating to provide additional traction for workers and customers, making it a safer option in high-traffic areas.

Improved Indoor Air Quality

Unlike other flooring options that may release volatile organic compounds (VOCs) or other chemicals into the air, polished concrete is an inert material that does not emit harmful substances.

The Levels Of Polished Concrete: A Comprehensive Guide

FAQ's

Polishing concrete floors involves a detailed, multi-step approach that demands both patience and precision to achieve the desired outcome. Our comprehensive 7-step process provides a clear guide to the technique of polishing concrete floors.

  1. Remove existing flooring
  2. Make sure the floors are level, and any cracks are repaired. 
  3. Grind the concrete flooring using a variety of metal-bonded diamond grits.
  4. Apply a chemical hardener to strengthen and densify the concrete.
  5. Start polishing the concrete using a resin-bonded diamond.
  6. Gradually increase the grit level until you achieve the desired sheen.
  7. Apply a high-quality sealant to protect the concrete and make it easy to maintain.

In concrete polishing, several chemicals are used to enhance the process and final results:

  1. Densifiers
  2. Sealers
  3. Concrete Cleaners
  4. Conditioners

These chemicals work together to achieve a polished, durable, and aesthetically pleasing concrete floor.

Polished concrete can be pricey for several reasons. First, the process involves multiple steps, including grinding the surface to remove imperfections, applying a densifier to harden the concrete, and then polishing it to achieve a smooth, shiny finish. Each of these steps requires specialized equipment and materials. Additionally, the quality of the final product depends heavily on the skill and experience of the contractors. Labor costs can also be significant, as the process is time-consuming and labor-intensive. 

Polished concrete can significantly enhance the look of an industrial facility. It provides a sleek, modern, and high-end appearance that can elevate the aesthetics of the space. Here are a few specific impacts:

  1. Reflective Finish
  2. Uniformity
  3. Color and Design Options
  4. Low Maintenance
  5. Durability

The cost of industrial polished concrete flooring depends on several factors. Larger areas typically cost more due to the increased materials and labor required. The condition of the existing concrete also plays a role, as damaged or uneven surfaces need extra preparation. The number of grinding passes affects the level of polish and, consequently, the cost. High-quality densifiers and sealers contribute to durability and impact pricing. Custom designs, such as added colors or patterns, increase costs due to additional materials and labor. Labor costs vary based on the contractor’s experience, and geographic location influences pricing due to local rates and material availability.

The duration of an industrial concrete polishing project depends on several factors, including the condition of the concrete, the size of the area, the level of polish required, and the type of equipment used. Generally, for a large industrial space, the process can take anywhere from a few days to weeks. A typical process includes surface preparation, grinding, honing, and polishing, followed by the application of a sealer if needed. For precise estimates, it’s best to consult with a contractor who can assess your specific project needs and provide a detailed timeline.

Polished concrete is commonly used in various settings such as retail stores, restaurants, warehouses, manufacturing facilities, healthcare and educational institutions, office buildings, airports, shopping malls, showrooms, exhibition halls, museums, galleries, and other high-traffic public spaces.

Following are the advantages of polished concrete

  • Affordable
  • Durable
  • Lasting
  • Low-maintenance
  • Environmentally friendly
  • Non-slip
  • Reflective
  • Customizable

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